Factory & Equipment
A 3,000 m² conversion plant in Bao'an, Shenzhen, with slitting, rewinding, die-cutting, CNC, laser cutting and in-house tensile testing.
Equipment list
| Equipment | Units | Typical use |
|---|---|---|
| Slitting lines | 8 | Custom widths from jumbo rolls, including narrow slits |
| Rewinding lines | 6 | Tension-controlled spooling and roll length control |
| Die-cutting lines | 4 | Flat-bed and rotary cutting of adhesive parts |
| CNC cutting | 2 | Thick, rigid or low-volume parts |
| Laser cutting | 2 | Prototypes and intricate shapes without hard tooling |
| Tensile testers | 2 | Peel and tensile checks on incoming and finished material |
Equipment counts reflect the current production floor. Capacity for a specific material or part is confirmed at quotation.
Plant profile
How material moves through the plant
Incoming
Batch, width, liner and visual checks against the purchase specification.
Converting
Slitting, lamination, die-cutting or laser cutting on the route selected at DFM review.
Inspection
Dimensional and visual checks, with a first-article report for new parts.
Packing
Roll, sheet, pad or kit format, labelled for export and batch traceability.
Plant gallery
Photographs are taken at the Bao'an, Shenzhen plant. Equipment is scheduled by material and part, so the line you see during a visit depends on the running order.
Which machine route a part goes through
The same drawing can be produced four different ways. The route is chosen at review because it decides tolerance source, tooling cost and how a repeat order behaves.
Equipment counts on this page describe the Bao’an plant in Shenzhen: eight slitting lines, six rewinding lines, four die-cutting lines, two CNC units, two laser cutters and two tensile testers. Capacity for one specific material or part is confirmed at quotation, because the constraint is usually changeover and tooling rather than headline machine count.
| Route | Typical output | What has to be fixed before it runs | Where tolerance comes from |
|---|---|---|---|
| Slitting | Narrow rolls to your width from a jumbo roll | Width, core, unwind direction, splice rules | The slit station and the web guide |
| Rewinding | Rolls rebuilt to tension and length | Tension profile, core, roll hardness | The rewinder setup and the roll build |
| Lamination | A construction no single grade provides | Layer order, which face is adhesive, liner survival | The coating or laminating material itself |
| Flat-bed die-cutting | Parts cut from sheet or roll stock | Drawing, tolerance source, tooling type, presentation | The die and the press registration |
| Rotary die-cutting | Higher-volume parts with consistent edges | Die cylinder, web feed, kiss-cut depth | The rotary tool and the feed control |
| CNC cutting | Thicker or rigid parts, lower volumes | Fixture, cut path, kerf allowance | The machine path rather than a die |
| Laser cutting | Prototypes and intricate shapes without hard tooling | File, material suitability, heat effect at the edge | The digital file, so the same file must be used for repeats |
What a plant visit is arranged around
The running order
The line you see depends on what is scheduled that day, so tell us which process matters to you and we will try to have it running.
The parts to compare
Samples or first articles of your own material, side by side with the route you are evaluating, are more useful than a general tour.
The technical staff
Converting and quality people attend when the conversation is about tolerance, inspection and the batch record, which is when those questions get answered properly.
The audit pack
For a formal audit, quality and material documents can be prepared before you travel so the visit is spent on the floor rather than on paperwork.
Factory questions buyers actually ask
Can you take the order if your lines are full?
Do you run toll converting on customer material?
Which line runs my part?
Can we witness the first-off check?
Do you handle medical-grade work in a clean room?
Where do the photographs come from?
Equipment, documents and the numbers behind them
Need a plant tour or an audit pack?
We can prepare equipment, quality and material documentation before your visit.